Energy cables for the transmission of power are designed to withstand specific conditions. These energy cables are used in distribution systems, industrial facilities, electric vehicles, and other applications. Perfect Colourants & Plastics Pvt.Ltd provides a comprehensive range of colour masterbatch solutions for energy cables to meet global regulatory and specific requirements. Our MBs are based on various carrier resins, tailored as per RAL/Pantone colour, standards/custom colours, colour coding systems, and functional additives upon request.
Meeting Requirements for Energy Cables with a Variety of RAL/Pantone/Custom Colour Masterbatch
Our range of colour masterbatch for energy cables & wires is meticulously developed, ensuring the highest quality specifically for the energy cables, wires, and their components. They are compatible with PVC, PE, TPU, EVA, TPE, and other engineering plastics. As a trusted colour masterbatch manufacturer in USA, our MBs are formulated to provide consistent colouration, UV stability, and enhanced thermal resistance for power transmission applications. The colour masterbatches meet the stringent industry standards for electric insulation, flame retardancy, and weatherability.
Key Benefits of Our Colour MBs for Energy Cables
We meet requirements for insulation for copper or aluminium with a wide range of colours (black, red, blue, yellow, green, etc.
We also provide silicon masterbatch for rubber cables & components.
MB is customized for XLPE, PVC, and PE cable compounds.
Compliance with Reach, RoHS, IEC, and other requirements
Voltage-specific Colour Masterbatches Selection for Energy Cables Low Transmission Energy Cables (Low-voltage Cables Upto 1100 volts)
Low transmission energy cables (LT power cables) are used for low-voltage cables employed for less energy supply and transmission intensity upto 1100 volts. Black masterbatch for its insulation properties and compatibility with semi-conductive polymer systems. It improves the performance of energy cables with excellent processability, environmental crack resistance, and moisture resistance while retaining superior physical, electrical, and processing attributes of cross-linkable polymers. We have a wide range of black MBs available with different loading of carbon black pigments fm 30% to 45%. Other popular MBs for energy cables include:
Blue masterbatch for neutral conducting identification
Brown masterbatch for L1(Phase 1) identification
Medium Transmission Energy Cables (Medium-voltage Cables 1100 to 3300 volts)
Medium transmission energy cables are used for medium-voltage cable applications. They are extensively used in electric vehicles, solar panels, robotics, industrial power distribution, and other applications that require medium voltage. Our range of masterbatches is compatible with various polymer systems, including HDPE, PVC, PP, and EVA, and meets the stringent requirements of thermoplastics and cross-linkable energy cables. These MBs can be incorporated with UV resistance, anti-rodent, anti-termite, and other functional additives. Black masterbatches are specially designed for ambient cross-linking and insulation of flexible medium-voltage energy cables and are suitable for copper and aluminium conductors. The black MBs can be incorporated with conductive additives for excellent EMI (Electromagnetic Interference) properties and shearing layering to prevent electromagnetic resonance. Other popular MBs for energy cables include:
White masterbatch is used for inner insulation layers
Red masterbatch is ideal for phase conductors
High Transmission Energy Cables (High-voltage Cables above 3300 volts)
High transmission energy cables are used for high voltage cable applications, including hydropower, geothermal, distribution systems, and substations. Our masterbatches are optimized for PVC, XLPE, PE and other polymer systems. Our range of MBs is tailored with flame retardancy, a non-migrating stabilizer providing high thermal stability, optimal cross-linking behaviour, and excellent scorch resistance. Other popular MBs for energy cables include:
Red masterbatches are used to isolate inner layers and indicate high voltage.
White or blue masterbatch can be used for specific layers in high voltage cable applications.
At PCPPL, we carefully select pigments to be used in masterbatch formulations to prevent any colour loss or degradation due to UV radiation. Our lab is equipped with the latest technology for monitoring colouration and long-term reliability. We take into the particular voltage requirements while developing and formulating MBs. Looking for custom MBs or additional technical support for specific cable manufacturing requirements? Get in touch with us.
